NCHRP 350 & MASH
 

NCHRP 350 and MASH represent uniform guidelines for conducting full-scale crash tests for permanent and temporary highway safety features along with recommended evaluation criteria to access the test results. Products addressed in NCHRP 350 and MASH include longitudinal barriers, transitions, end terminals, crash cushions, breakaway/yielding supports, truck mounted attenuators and work zone traffic control devices. The crash performance is judged on structural adequacy, occupant risk and vehicle trajectory. The in-service evaluations of these devices are also addressed in NCHRP 350 and MASH.

Note that NCHRP 350 has been rewritten under NCHRP Project 22-14(02).
Click here for details.

MASH has been adopted and published.
Click here to see a summary of the differences between MASH and NCHRP 350 and the AASHTO/FHWA joint implementation plan.



Rewrite of NCHRP 350

The rewrite of NCHRP 350 is completed. It was reviewed by the AASHTO Technical Committee on Roadside Safety (TCRS) and is an AASHTO document. It's called The AASHTO Manual for Assessing Safety Hardware (MASH). This rewrite updated the test vehicles, the impact condition criteria, and the evaluation criteria. The differences between MASH and NCHRP 350 along with the AASHTO/FHWA joint implementation plan can be seen at the above link.

 

MASH

The NCHRP Report 350 crash testing and evaluation criteria has been updated and the new publication is called MASH, The AASHTO Manual for Assessing Safety Hardware. As part of the rewrite of NCHRP 350, there were three main focus areas:

  • Test Vehicles were updated to what's being produced and sold today.
  • Impact Condition Criteria were modified to correct inconsistencies and identify needed conditions.
  • Evaluation Criteria were modified to correct subjective criteria and better define other criteria.

Here are some of the more significant changes from the NCHRP 350 conditions to the new AASHTO MASH conditions:

  • Pickup truck increases from 4,400 lbs. to 5,000 lbs.
  • Small car increases from 1,800 lbs. to 2,420 lbs.
  • Small car impact angle changed from 20 to 25 degrees.
  • Terminal & Crash Cushion impact angle changed from 20 to 25 degrees.
  • TL-4 truck increases from 17,600 lbs. to 22,000 lbs.
  • TL-4 truck speed changed from 80 km/hr to 90 km/hr.

Historical Review

Document
Source

Year
Issued

Number of Pages

Test Vehicle
& Weight

HRB #482

1962

1

4400 lb. car

NCHRP #115

1971

70

4000 to 5000 lb. cars.

NCHRP #118

1972

96

2000 & 4500 lb. cars

NCHRP #153

1974

19

2250 & 4500 lb. cars

TRC #191

1978

27

*2250 & 4500 lb. cars

NCHRP #230

1981

42

*1800 & 4500 lb. cars

NCHRP #350

1993

132

*1800 lb. car &
4400 lb. Pickup

*Large trucks also considered

Test Vehicles

NCHRP 350
Test Vehicles
For Barriers

Test Vehicle Mass

Location of Vehicle Center of Mass

Small Car

1800 lb.
(820 kg)

21.7 in.

Pickup Truck

4400 lb.
(2000 kg)

27.6 in.

Single-Unit Van Truck

17,650 lb.
(8000 kg)

66.9 in.

Tractor Van Trailer
(TL-5)

79,400 lb
(36000 kg)

72.8 in.

Tractor Tank Trailer (TL-6)

79,400 lb
(36000 kg)

80.7 in.

Test Levels for Barriers

NCHRP 350 Test Level For Barriers

Largest Vehicle Mass

Large Vehicle Impact Speed

Impact Angle for Barriers

TL-1

4400 lb. (2000 kg)

31 mph
(50 km/h)

25 deg.

TL-2

4400 lb. (2000 kg)

43 mph
(70 km/h)

25 deg.

TL-3

4400 lb. (2000 kg)

62 mph
(100 km/h)

25 deg.

TL-4

17,650 lb (8000 kg)

50 mph
(80 km/h)

15 deg

TL-5 & TL-6

79,400 lb (36000 kg)

50 mph
(80 km/h)

15 deg.



Click Here to see a Table for NCHRP 350 Test Matrix For End Terminals




FHWA MEMOS